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About Winder disconnection problems and solutions
Date:2019-09-26 08:29:43 Click:
 

Disconnection is one of the frequently encountered fault of winding machine, if the disconnection issues, we should find the reasons from the following aspects:

a. wire barrel placement is incorrect: the bottom of the large barrel drum wire did a bad pad, when winding line at the bottom of the barrel stuck caused scattered damage wire barrel shroud barrel mouth.

Resolution: The bottom line is good barrel pad, check barrels.

b. tension setting bad: the winding tension is set too high (when winding disconnection), the hook thread tension is set too high (when linked to disconnection).

Solution: By comparison table before setting the tension spring, said check after winding.

 c .use on spring tension mechanism does not apply to: line will pull off the spring force wire. Solution: choose the appropriate spring.

.d .bushing and hook line sets the wrong place:the wire protecting sleeve and hook wire set flush,and even shorter (protective wire sleeve push groove or push button badly worn). Line hook after complete transposition of the line was launched in the hook line sleeve opening scraped off.

Solution: adjust the wire protecting sleeve and the hook wire sets the distance (the wire protecting sleeve length is the hook line sleeve length 1-2mm).

e.. hook line pendulum angle stroke is wrong: swing angle stroke is small, into the wire  hook will reveal the hook line sleeve opening upper line will launch the disconnection or scratch. The pendulum angle of the trip, in wire the next hook will reveal the hook line sleeve at the lower part of the opening line will launch the disconnection or scratch. (hook to the winding angle setting. A small correlation)

f .improper parameter setting procedure: Winding the hook angle is too large, the line will pull into the lead mold parting line clamped. Winding speed too fast acceleration, indexing hook line too fast, and with the bad.

solution: The parameter settings are correct, regular checks.

g. indexing change: transposition shaft bearing is bad, the clamping mechanism plane bearing bad, winding mould balance did not adjust well, winding mould to hook line set of center high did not adjust well (flying fork bearing bad,flying fork spindle bearing gear wear, flying fork belt wheel bearing gear wear caused by mold center adjustable bad).When indexing a rotor by an additional resistance, position change, wound breaking on the steel plate.

Solution: same as 1 - e

H. thread cutting mechanism in bad: the line cut, but not clamped, a start-tails pulled off. Solution: adjust the cut line agencies

i .Others: guard installed by the middle of a bad position, steel scrape off the assembly wire.


About Winder disconnection problems and solutions

 

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Next:The difference between single and double winding winding machine winding

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