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Winder fault classification is nothing more than: electrical, mechanical, transmission, pneumatic (if any) of these types, some of which are divided into electrical strong, weak, and the winding machine manufacturers in general its CNC system design, use and maintenance, there are considered vulnerable and easy fault position to give the alarm, the alarm circuit, on the one hand to the operation panel on the display or loud, light and other alarm information, on the other hand a protection directive. The system is powered down or stop working in order to ensure safety and prevent failures expansion.

First, the overall reset method

Winder general case of transient errors due to machine failures, available hardware reset or switch the system power in order to clear the fault, if the system is working storage area due to voltage instability, circuit boards or plug-voltage switching power supply rectifier confusion you must initialize the system to clear, before clearing should pay attention to make a backup of the current data record, after reset initialization if the problem persists, then the replacement hardware diagnostics.

Second, the preparation of the test run Procedure Act

Preparation of a reasonable and run successfully is to determine the whole system  whether fully functional basis, some winding parameter setting error may cause malfunction or a function of the system is invalid, sometimes due to downtime caused by user program error, this preparation of the test can be used to run the program to check and correct the error of the user program to ensure its proper operation.

Third, the use of each adjustable parts

Such as the winding tension, the screen voltage, cable frame start bit, adjustable adjustable parts and so on, maintenance is a simple but effective way . By adjusting the adjustable parts, fix some innocuous failures. As an enterprise maintenance of a winding machine used for many years, the system displays the screen dark, adjust the screen through the normal supply voltage.

Fourth, spare parts replacement method

In the winding machine maintenance, spare parts to replace the good run of suspected faulty parts, maintenance personnel determine the cause of failure after basic, this method can be used to quickly diagnose the range, and Winder quickly put into normal operation, and then the bad parts returned for repair, which is currently the most common troubleshooting approach.

Fifth, improve environmental quality laws

For some very strange fault, replace the method with the exclusion could not find a reason, often need to start from the surrounding environment, the environment is generally divided into two types, power and space. Improvements can be regulated, isolated power supply from the power supply to improve the volatility, for some high-frequency interference from the power supply filtering capacitor can be used by these preventive measures to reduce the failure caused because the power increase and the ground is good to check is also necessary. The reason there are a variety of spatial interference, dust, gas, etc., the foundation of superficial, vibration, space radiation interference and so on ,numerous, you need an experienced service technicians and specialized equipment to detect and maintain.

Six, maintenance information tracking method

According to the actual work of the winding machine and previous fault records can be found occasional failures due to the winding machine design or production process defects caused by constantly modifying and improving the system software or hardware to solve. These changes to the service to continue to provide information in the form of maintenance personnel. Through these customer feedback, the company may use this as a basis for troubleshooting, correct, complete eradication fails, the user is also reasonable feedback and constantly improve the company's powerful boost.

In short, winding machine repair first - step is according to the fault phenomena, determine the real cause of the fault and the fault location as soon as possible, these troubleshooting methods, there is no strict boundaries actual use, sometimes just a way to be able to exclude fault, it may require a variety of methods simultaneously. Its effect depends on the experience of maintenance technicians and its principle and structure of the system to understand and grasp the depth. It is both maintenance personnel must have the quality, but also for the maintenance staff made high demands, which requires NC Winder Winder maintenance personnel familiar with the structure and design ideas, familiar with the performance CNC routing machines, the only way to quickly identify the cause of the failure to determine the fault location, in addition, in order to maintain certain parts of the circuit and field mapping, as a senior maintenance staff also should have some ability to draw engineering drawings.

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